The F-111’s Fatal Flaw


Few aircraft have experienced a transformation as dramatic as the General Dynamics F-111. Once plagued with deadly design flaws, it would go on to become one of the most respected—and longest-serving—aircraft in Australian history. From delays and disasters to dominance and legacy, the F-111’s journey was anything but ordinary.
Australia’s Bold Bet
In 1968, the Royal Australian Air Force (RAAF) was set to receive 24 F-111Cs. The aircraft was chosen for its cutting-edge avionics, long range, and ability to perform both strike and reconnaissance missions. But before the handover was complete, tragedy struck.

A series of fatal accidents exposed serious structural flaws, particularly with the wing pivot system. In one 1969 crash at Nellis Air Force Base, a wing broke off mid-flight. Both crew members died instantly. The culprit? A tiny, undetected crack in the steel pivot fitting—just millimeters deep—that grew under flight stress.

Australia immediately halted its acquisition. Instead, the RAAF leased F-4E Phantoms while American engineers worked to fix the F-111’s dangerous design flaws.
A Plane Built for a New Kind of War
The F-111 was born out of Cold War urgency. After the Soviets shot down a U-2 spy plane in 1960, the U.S. military realized high-altitude bombers were no longer safe. The Air Force needed a fast, low-flying strike aircraft that could evade radar and deliver heavy payloads deep into enemy territory.

One of the F-111’s signature innovations was its variable-sweep wings, which adjusted for speed and mission profile. But this same system introduced mechanical complexity—and, as the fatal crashes proved, vulnerability.
Recovery and Redemption
After years of redesigns and metallurgy improvements, Australia finally received its first fully redesigned F-111C in 1973.

With unmatched speed, range, and terrain-following radar, the F-111C gave Australia a true strategic edge in Southeast Asia. It could deliver precision strikes deep into hostile territory and return home before enemy defenses reacted.

Despite its rocky start, the F-111 eventually boasted the best safety record of any Century Series fighter, with only 77 losses over a million flight hours.
The Legacy of “Pig”
Nicknamed the “Pig” for its long nose and low-flying missions, the F-111 became a beloved symbol of Australian air power. It flew for nearly four decades, until its retirement in 2010—making the RAAF the last air force in the world to operate the type.